It may seem daunting at first something as simple as learning how to cut a hole in sheet metal can seem like a tall order.
Drilling hole in sheet metal.
The diameter of this pilot hole should be slightly larger than the chisel length picture below of the final bit.
When drilling thin sheet metal clamp the metal over a piece of sacrificial plywood or other flat sheet good like mdf or particleboard to help prevent the bit from tearing up the hole.
In essence drilling metal is no different than drilling wood.
You start off by drilling a small diameter pilot hole and then drill gradually larger holes until you get.
A step drill bit for metal allows you to drill holes in a variety of diameters and some will drill through.
Drilling into galvanized metal is no different than drilling a hole in standard carbon metal with the exception that the protective zinc coating does not protect the drilled hole.
After you drill the hole it is possible to provide adequate corrosion protection for the drilled.
This is the most straightforward option for drilling a round hole in sheet metals.
Step drill bits are designed to drill holes in sheet metal and other thin materials.
How to drill metal.
Since this is a small hole a normal drill bit will work well in the sheet metal without extra precautions.
Then gradually start drilling larger holes.
At first start by drilling a small diameter pilot hole.
This can cause corrosion rust to form in and around the hole.
If you want small holes then this is a great method.
Piercing cutting and drilling sheet metal is an integral part of metalsmithing.
You set the drill bit in place push the button and press the bit into the material you re drilling.
Do this till you get your required hole size.
Drilling a hole in sheet metal with a twist drill is a rather straightforward operation.
But once you get to know the tools whatever your budget and how to use them you can start creating holes in sheet metal quickly and accurately.
For holes up to 19mmø i would suggest starting with a piece approximately 100mm 4.
They re just the thing when you need a perfectly sized clean hole in a steel junction box electrical service panel or even a stainless steel sink.
To drill a round hole in thin sheet metal take a piece of cloth for example an corner of an old tea towel cut into squares an old flannel or anything you don t mind cutting into squares and throwing in the bin once you have your nice round hole.
For the cleanest hole clamp a second piece on top of the metal making a sacrificial sandwich.